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Orange DC Planetary Gear Motor PG56/63ZY125-2440-168k 380KG.CM
The Orange DC Planetary Gear Motor PG56/63ZY125-2440-168k is a high-torque, compact drive solution delivering 380 kilogram-centimeters of holding torque with precision planetary gear reduction. This motor is engineered for industrial automation, robotics, and precision machinery applications where compact form factor meets exceptional load-carrying capacity. It solves the critical engineering challenge of integrating powerful torque delivery into space-constrained assemblies while maintaining smooth, backlash-minimized operation.
Product Overview
The PG56/63ZY125-2440 planetary gear motor combines a brushed DC motor with a multi-stage planetary gearbox to achieve significant speed reduction and torque multiplication. The planetary arrangement uses three or more planet gears orbiting around a central sun gear, distributing loads evenly across multiple contact points. This design principle ensures exceptional efficiency, typically 85-92% per stage, with minimal vibration and noise compared to spur or helical gearboxes. The 125-watt motor base paired with the 2440 RPM input specification creates an optimal power band for applications requiring sustained high-torque output without excessive current draw.
The 168k designation indicates the gear ratio configuration, providing the precise speed reduction necessary to achieve the 380 kilogram-centimeter torque specification from the base motor characteristics. The compact PG56/63 frame size makes this motor ideal for robotic arms, conveyor drive systems, automated door mechanisms, and industrial lifting equipment where space is premium but performance cannot be compromised. The sealed planetary gearbox construction protects internal components from dust and moisture, extending operational life in workshop and semi-industrial environments.
Key Specifications
| Specification | Details |
| Product Type | DC Brushed Planetary Gear Motor |
| Brand | Orange |
| Motor Power Rating | 125 Watts |
| Input Speed | 2440 RPM |
| Gear Ratio | 168:1 |
| Output Torque | 380 Kilogram-Centimeter |
| Frame Size | PG56/63 |
| Gearbox Type | Multi-stage Planetary |
| Efficiency | 85-92% per stage |
| Motor Type | Brushed DC |
| Origin | Original/Authentic |
| Warranty | 7 days on manufacturing defects |
| Shipping | 1-5 days from Bengaluru |
| Delivery | 7-8 days across India |
| Support | 24/7 via Email and WhatsApp |
Key Features
- High Torque Output of 380 Kilogram-Centimeter with compact footprint, enabling powerful performance in space-constrained robotic and automation assemblies
- Multi-stage Planetary Gearbox Design distributes loads across multiple planet gears, reducing backlash to less than 5 arcminutes and ensuring precision positioning
- Sealed Construction protects internal planetary gears and bearings from dust, moisture, and contaminants, extending service life in workshop environments
- Efficient Power Transmission with 85-92% efficiency per stage, minimizing energy loss and heat generation during continuous operation
- Smooth Operation with minimal vibration and noise compared to spur gearboxes, suitable for noise-sensitive applications
- 125-Watt Motor Base provides sustained power delivery without excessive current draw, compatible with standard 12V or 24V DC power supplies
Applications and Use Cases
- Robotic Arm Drive Systems requiring high holding torque and precise positioning for industrial pick-and-place operations and assembly line automation
- Automated Gate and Door Mechanisms utilizing the motor's torque for smooth opening-closing cycles with integrated load-holding capability
- Conveyor Belt Drive Systems for medium-duty material handling where compact motor integration and reliable torque delivery are essential
- Precision Lifting Equipment including motorized jacks and hoists requiring sustained torque output with minimal backlash for accurate height control
- CNC Machine Tool Feeders for rotational positioning and feed rate control in small-to-medium manufacturing equipment
- Automated Packaging Machinery where the motor drives indexing mechanisms and product positioning with repeatable accuracy
How to Use
Before installation, verify the motor's voltage rating matches your power supply. The Orange DC Planetary Gear Motor operates on standard DC voltage supplies, typically 12V or 24V depending on the specific model variant. Mount the motor securely using the flange or shaft coupling appropriate for your application, ensuring alignment with the driven load to prevent premature bearing wear. Connect the positive and negative terminals to your DC power source through a suitable motor controller or PWM speed regulator if variable speed operation is required. The sealed planetary gearbox requires no additional lubrication during normal operation, though periodic inspection of the output shaft seal is recommended for applications in dusty environments.
For optimal performance, ensure the motor operates within its rated torque specifications and avoid sudden shock loads that exceed the gear system's design capacity. If the application requires reversible rotation, use a reversible DC motor controller that can safely switch polarity. Monitor motor temperature during extended operation; if the motor housing becomes too hot to touch, reduce load or duty cycle to prevent thermal damage. The brushed DC design provides inherent soft-start characteristics, but adding a current-limiting starter circuit is recommended for applications with high inertial loads to reduce mechanical stress on the gearbox.
Frequently Asked Questions
What is the output speed of this planetary gear motor at rated torque?
With a 168:1 gear ratio and 2440 RPM input speed, the output speed is approximately 14.5 RPM at full load. This low output speed is characteristic of high-torque planetary motors and is ideal for applications requiring maximum force at minimal speed, such as lifting mechanisms and robotic joint drives.
How much backlash does the planetary gearbox have?
Quality planetary gearboxes typically exhibit backlash of 3-5 arcminutes, significantly lower than spur gearbox alternatives. This minimal backlash makes the PG56/63ZY125 suitable for precision positioning applications where repeatability and accuracy are critical performance parameters.
Can this motor operate continuously at full torque rating?
Yes, the 380 kilogram-centimeter torque rating is the continuous holding torque specification. However, thermal management is important; monitor motor temperature during extended operation. If the motor housing becomes uncomfortably hot, reduce duty cycle or improve cooling. Most DC motors benefit from brief rest periods during heavy continuous use to allow thermal dissipation.
What is the expected lifespan of the brushes in this motor?
Brush life depends on operating conditions, typically ranging from 1000 to 3000 hours of continuous operation. Factors affecting brush wear include load profile, speed, temperature, and brush quality. Regular inspection of brush wear and timely replacement ensures consistent motor performance and prevents commutator damage.
Is this motor reversible, and how do I reverse rotation?
Yes, the brushed DC motor design is fully reversible. Simply reverse the polarity of the power supply connections using a DPDT relay or reversible motor controller. The planetary gearbox has no directional restrictions and will operate smoothly in both forward and reverse rotation.
When will I receive my order?
Orders are dispatched within 1-5 business days from our Bengaluru warehouse. Delivery takes 7-8 days to most locations across India.
What is your return and warranty policy?
We offer a 7-day return policy on manufacturing defects only. Contact support within 7 days of receipt for free replacement or full refund. Not applicable for user damage or misuse.
Are bulk discounts available?
Yes, wholesale pricing for orders of 10 or more units. Contact our sales team via WhatsApp or email for a customized bulk quote.
Why Buy from The Engineer Store
- Genuine Products: Sourced directly from authorized distributors with authentication
- Expert Team: Our technical team validates every product before listing
- Fast Shipping: Dispatched within 1-5 days from our Bengaluru warehouse
- Pan-India Delivery: 7-8 days to Mumbai, Delhi, Chennai, Hyderabad, Pune, Kolkata
- Payment Options: COD, UPI, credit/debit cards, net banking, EMI available
- Technical Support: 24/7 expert guidance via email and WhatsApp
- Returns: 7-day return policy on manufacturing defects only
Buy Orange DC Planetary Gear Motor PG56/63ZY125-2440-168k 380KG.CM Online in India
Purchase the Orange DC Planetary Gear Motor PG56/63ZY125-2440-168k 380KG.CM online at The Engineer Store, India's trusted source for genuine electronics. We deliver across Bengaluru, Mumbai, Delhi, Chennai, Hyderabad, Pune, Kolkata, Ahmedabad, Jaipur, and Surat. Get the best price on Orange DC Planetary Gear Motor PG56/63ZY125-2440-168k 380KG.CM with fast shipping and expert support.
Our team in Bengaluru is available 24/7 to support your journey from product selection to project completion.
Orange DC Planetary Gear Motor PG56/63ZY125-2440-168k 380KG.CM
The Orange DC Planetary Gear Motor PG56/63ZY125-2440-168k is a high-torque, compact drive solution delivering 380 kilogram-centimeters of holding torque with precision planetary gear reduction. This motor is engineered for industrial automation, robotics, and precision machinery applications where compact form factor meets exceptional load-carrying capacity. It solves the critical engineering challenge of integrating powerful torque delivery into space-constrained assemblies while maintaining smooth, backlash-minimized operation.
Product Overview
The PG56/63ZY125-2440 planetary gear motor combines a brushed DC motor with a multi-stage planetary gearbox to achieve significant speed reduction and torque multiplication. The planetary arrangement uses three or more planet gears orbiting around a central sun gear, distributing loads evenly across multiple contact points. This design principle ensures exceptional efficiency, typically 85-92% per stage, with minimal vibration and noise compared to spur or helical gearboxes. The 125-watt motor base paired with the 2440 RPM input specification creates an optimal power band for applications requiring sustained high-torque output without excessive current draw.
The 168k designation indicates the gear ratio configuration, providing the precise speed reduction necessary to achieve the 380 kilogram-centimeter torque specification from the base motor characteristics. The compact PG56/63 frame size makes this motor ideal for robotic arms, conveyor drive systems, automated door mechanisms, and industrial lifting equipment where space is premium but performance cannot be compromised. The sealed planetary gearbox construction protects internal components from dust and moisture, extending operational life in workshop and semi-industrial environments.
Key Specifications
| Specification | Details |
| Product Type | DC Brushed Planetary Gear Motor |
| Brand | Orange |
| Motor Power Rating | 125 Watts |
| Input Speed | 2440 RPM |
| Gear Ratio | 168:1 |
| Output Torque | 380 Kilogram-Centimeter |
| Frame Size | PG56/63 |
| Gearbox Type | Multi-stage Planetary |
| Efficiency | 85-92% per stage |
| Motor Type | Brushed DC |
| Origin | Original/Authentic |
| Warranty | 7 days on manufacturing defects |
| Shipping | 1-5 days from Bengaluru |
| Delivery | 7-8 days across India |
| Support | 24/7 via Email and WhatsApp |
Key Features
- High Torque Output of 380 Kilogram-Centimeter with compact footprint, enabling powerful performance in space-constrained robotic and automation assemblies
- Multi-stage Planetary Gearbox Design distributes loads across multiple planet gears, reducing backlash to less than 5 arcminutes and ensuring precision positioning
- Sealed Construction protects internal planetary gears and bearings from dust, moisture, and contaminants, extending service life in workshop environments
- Efficient Power Transmission with 85-92% efficiency per stage, minimizing energy loss and heat generation during continuous operation
- Smooth Operation with minimal vibration and noise compared to spur gearboxes, suitable for noise-sensitive applications
- 125-Watt Motor Base provides sustained power delivery without excessive current draw, compatible with standard 12V or 24V DC power supplies
Applications and Use Cases
- Robotic Arm Drive Systems requiring high holding torque and precise positioning for industrial pick-and-place operations and assembly line automation
- Automated Gate and Door Mechanisms utilizing the motor's torque for smooth opening-closing cycles with integrated load-holding capability
- Conveyor Belt Drive Systems for medium-duty material handling where compact motor integration and reliable torque delivery are essential
- Precision Lifting Equipment including motorized jacks and hoists requiring sustained torque output with minimal backlash for accurate height control
- CNC Machine Tool Feeders for rotational positioning and feed rate control in small-to-medium manufacturing equipment
- Automated Packaging Machinery where the motor drives indexing mechanisms and product positioning with repeatable accuracy
How to Use
Before installation, verify the motor's voltage rating matches your power supply. The Orange DC Planetary Gear Motor operates on standard DC voltage supplies, typically 12V or 24V depending on the specific model variant. Mount the motor securely using the flange or shaft coupling appropriate for your application, ensuring alignment with the driven load to prevent premature bearing wear. Connect the positive and negative terminals to your DC power source through a suitable motor controller or PWM speed regulator if variable speed operation is required. The sealed planetary gearbox requires no additional lubrication during normal operation, though periodic inspection of the output shaft seal is recommended for applications in dusty environments.
For optimal performance, ensure the motor operates within its rated torque specifications and avoid sudden shock loads that exceed the gear system's design capacity. If the application requires reversible rotation, use a reversible DC motor controller that can safely switch polarity. Monitor motor temperature during extended operation; if the motor housing becomes too hot to touch, reduce load or duty cycle to prevent thermal damage. The brushed DC design provides inherent soft-start characteristics, but adding a current-limiting starter circuit is recommended for applications with high inertial loads to reduce mechanical stress on the gearbox.
Frequently Asked Questions
What is the output speed of this planetary gear motor at rated torque?
With a 168:1 gear ratio and 2440 RPM input speed, the output speed is approximately 14.5 RPM at full load. This low output speed is characteristic of high-torque planetary motors and is ideal for applications requiring maximum force at minimal speed, such as lifting mechanisms and robotic joint drives.
How much backlash does the planetary gearbox have?
Quality planetary gearboxes typically exhibit backlash of 3-5 arcminutes, significantly lower than spur gearbox alternatives. This minimal backlash makes the PG56/63ZY125 suitable for precision positioning applications where repeatability and accuracy are critical performance parameters.
Can this motor operate continuously at full torque rating?
Yes, the 380 kilogram-centimeter torque rating is the continuous holding torque specification. However, thermal management is important; monitor motor temperature during extended operation. If the motor housing becomes uncomfortably hot, reduce duty cycle or improve cooling. Most DC motors benefit from brief rest periods during heavy continuous use to allow thermal dissipation.
What is the expected lifespan of the brushes in this motor?
Brush life depends on operating conditions, typically ranging from 1000 to 3000 hours of continuous operation. Factors affecting brush wear include load profile, speed, temperature, and brush quality. Regular inspection of brush wear and timely replacement ensures consistent motor performance and prevents commutator damage.
Is this motor reversible, and how do I reverse rotation?
Yes, the brushed DC motor design is fully reversible. Simply reverse the polarity of the power supply connections using a DPDT relay or reversible motor controller. The planetary gearbox has no directional restrictions and will operate smoothly in both forward and reverse rotation.
When will I receive my order?
Orders are dispatched within 1-5 business days from our Bengaluru warehouse. Delivery takes 7-8 days to most locations across India.
What is your return and warranty policy?
We offer a 7-day return policy on manufacturing defects only. Contact support within 7 days of receipt for free replacement or full refund. Not applicable for user damage or misuse.
Are bulk discounts available?
Yes, wholesale pricing for orders of 10 or more units. Contact our sales team via WhatsApp or email for a customized bulk quote.
Why Buy from The Engineer Store
- Genuine Products: Sourced directly from authorized distributors with authentication
- Expert Team: Our technical team validates every product before listing
- Fast Shipping: Dispatched within 1-5 days from our Bengaluru warehouse
- Pan-India Delivery: 7-8 days to Mumbai, Delhi, Chennai, Hyderabad, Pune, Kolkata
- Payment Options: COD, UPI, credit/debit cards, net banking, EMI available
- Technical Support: 24/7 expert guidance via email and WhatsApp
- Returns: 7-day return policy on manufacturing defects only
Buy Orange DC Planetary Gear Motor PG56/63ZY125-2440-168k 380KG.CM Online in India
Purchase the Orange DC Planetary Gear Motor PG56/63ZY125-2440-168k 380KG.CM online at The Engineer Store, India's trusted source for genuine electronics. We deliver across Bengaluru, Mumbai, Delhi, Chennai, Hyderabad, Pune, Kolkata, Ahmedabad, Jaipur, and Surat. Get the best price on Orange DC Planetary Gear Motor PG56/63ZY125-2440-168k 380KG.CM with fast shipping and expert support.
Our team in Bengaluru is available 24/7 to support your journey from product selection to project completion.